Casting Division
Overview
| Sales Turnover (2005-06) |
US $97 Million |
| Installed Melting Capacity |
36000 Metric Tonnes |
| Production (2005-06) |
32000 Metric Tonnes |
| Total no. of Employees |
1630 |
| High Pressure Die Casting Plants |
4 |
| Gravity Die Casting & Low Pressure Die Casting Plant |
1 |
| Machining Facility |
4 Plants |
| Painting Facility |
3 Plants |
| Tool Rooms |
3 Plants |
| Alloy Wheel Plant |
1 |
- Plants
- High Pressure Die Casting Plant at Aurangabad, Maharashtra.
- Aluminium Machining, Painting and Tool Room at Aurangabad, Maharashtra.
- High Pressure Die Casting Plant at Chakan, Pune, Maharashtra.
- High Pressure Die Casting, Machining, Assembly and Tool Room at Takve, Pune, Maharashtra.
- Low Pressure Die Casting & Gravity Die Casting Plant at Aurangabad, Maharashtra.
- High Pressure Die Casting, Machining & Painting Plant at Manesar, Haryana.
- Alloy Wheel Plant at Pune, Maharashtra.
- A High Pressure Die Casting Plant to commence operations by April – 2007 at Chennai, Tamilnadu.
- A Casting Plant (High Pressure & Alloy Wheel) to commence operations by April – 2007 at Pantnagar, Uttaranchal.
- Products
- High Pressure Die, intricately shaped castings with weight per piece ranging from 400 gms to 8.5 kgs.
- Fully Machined & Painted Castings with built -in assemblies.
- Low Pressure Die Casting Products.
- Fully Machined & Painted Alloy Wheels.
- Gravity Die Casting Products.
- Die Manufacturing for Pressure Die Casting.
Export – A major break through in the North American market by way of an export order of US $20 Million per annum for Aluminium Die Casting Products.
Manufacturing Facilities
| Facility |
Machines & Equipments |
Location |
| High Pressure Die Casting |
- 71 High Pressure Die Casting Machines (250 To 1400T) (BUHLER, ITAL PRESS, UBE, TOSHIBA, YOTA, HMT, IDRA ZITAI)
- Melting: - 30000 M. Tonnes Per Year
|
Aurangabad, Pune, Manesar, Chennai |
| Low Pressure & Gravity Die Casting |
- 6 Gravity Die Casting Machines
- 8 Low Pressure Die Casting Machines
- Melting: - 2000 M. Tonnes Per Year
|
Aurangabad |
| Machining, Painting & Assembly |
- CNCs (LMT) – 72 Nos
- VMCs (ACE) – 83 Nos
- HMCs (MAKINO, DECKEL MAHO) – 7 Nos
- SPMs (HMT, EMT) – 47 Nos
- 3 Paint Shops
|
Aurangabad, Pune, Manesar |
| Tool Room |
- CNCs, VMCs, HMCs (MAKINO, DECKEL MAHO)
- Ultra Cut Wire Cutting, Spotting Press, EDM & Conventional Machines
- Capacity: - 130 Dies Per Year
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Aurangabad, Pune, Manesar |
| R&D |
Under development |
Pune |
High Pressure Die
Casting Shop
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Low Pressure/Gravity
Die Casting Shop
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Production (Aluminium Die Casting in MT)
Alloy Wheels
Alloy Wheels - Melting Furnace And Gravity Die Casting
Testing Facilities - Alloy Wheels
Tool Room
Deckel Maho - CNC Milling
MAKINO – HMC
Electronica – Ultracut F2
Deckel Maho- VMC Machine
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